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Most of us in the machining world have thought about it at least once. What if I stopped quoting other people's parts and built something of my own? For a lot of shop owners that idea stays stuck in the someday pile, because the path from a good idea to a product people actually buy feels impossible to map. This episode is about someone who mapped it.
I sat down with Josiah Fallaise of FDF Race Shop, and I'll be honest, this one went a different direction than I expected, in the best way. Josiah has built a following of hundreds of thousands of people who watch him design and make racing suspension and other components, and that audience does something remarkable for his business. It creates organic demand for his products and an almost unlimited supply of people who want to come work for him.
We get into the whole arc. How he started with eight products on an $8 a month website, why his early outsourcing decisions taught him expensive lessons, and how he thinks about buying machines when you're making your own products instead of quoting jobs. If you've ever wondered whether to option out a machine or buy the base model, his answer is clear and it's worth hearing.
The part I keep coming back to is how openly he shares his work. He isn't chasing hooks or hacks. He posts what he's genuinely excited about, every single day, and the following takes care of itself. For any shop owner who's told themselves that content isn't for them, Josiah makes a strong case that you're sitting on some of the most watchable material there is.
We also get honest about the hard parts, the restructuring, the bottlenecks, and the mountain of documentation it takes to scale past a handful of skilled people. If you're building a brand around what you make, or you want to, this one's a bit of a master class.
What's Covered in this EpisodeThis one's a first for me. In over a hundred episodes I've never had someone from a public company on Machine Shop Mastery, and Randy Altschuler from Xometry turned out to be exactly the kind of guest I hoped he'd be. Down to earth, honest about what's hard, and genuinely fired up about the industry we all work in.
We spend a good chunk of the hour on something Randy says out loud that I've felt for years, that manufacturing is finally having its moment. He calls it the next Silicon Valley, and he lays out why the money, the students, and the policy attention are all starting to point in the same direction after decades of hardware getting ignored.
From there we get practical. Randy walks through why Xometry went public, what the most successful shops on the platform actually do differently, and how getting found has changed now that buyers search with AI instead of flipping through a catalog. If you've ever wondered how to make your shop more discoverable, there's a lot here.
We also dig into the stuff that keeps shop owners up at night. Cashflow and net 90 terms, the CapEx gamble on automation, and building a bench deep enough that one person leaving doesn't sink you. Randy even shares the mindset his mom gave him growing up, the one about never being the victim, that's carried him through every hard day as an entrepreneur.
Whether you run two machines or twenty, I think you'll take something from this one. Give it your full hour.
What's Covered in this EpisodeMost shops chase the big order. Andrew Henry built Henry Holsters by doing the opposite, and it's hard to argue with the results.
I sat down with Andrew for what turns into a masterclass on running lean without ever saying the word lean. He walks through how a holster company in Spencer, Indiana turned tight inventory, fast changeovers, and short cash cycles into a flywheel that keeps spinning, no long-term contracts required.
You'll hear why batches of 10 beat batches of 400, how a 90 second changeover changes everything about what you're willing to make, and why owning the inventory removes any incentive to stuff a customer's shelf. Andrew also gets honest about the parts of the business he's not great at, admits he loses IQ points the second he opens QuickBooks, and explains why brutal efficiency has covered for a lack of financial sophistication.
The back half is a clear-eyed look at buying a palletized five axis Matsuura with almost no work lined up for it, what that decision cost in time and stress, and why he'd tell most shops his size not to do it without the cashflow to survive the learning curve.
If you own a shop and you're weighing growth against risk, this one's worth your full hour.
What's Covered in this EpisodeMost machine shop owners will talk your ear off about spindles and tolerances. Ask Mike Marzetta what makes Altek work and he says the word love. Not as a slogan. As the actual thing holding a 200-person advanced manufacturing company together.
Mike runs Altek in Spokane, a shop his dad started 50 years ago that's grown into full contract manufacturing: machining, injection molding, assembly, testing, finishing, even its own R and D. But the throughline of our whole conversation isn't the capability list. It's culture. Mike wrestled at the Division I level and was an All-American, and he runs the company like a team, camaraderie first, because he's seen what happens when you have all the talent and none of the trust.
We get into the hard business calls too. How he watched commodity work migrate offshore in the early 2000s and dragged a reluctant shop, and his own father, toward AS9100 and FDA certification. How he co-founded a consortium to brand all of Spokane as an advanced manufacturing hub instead of marketing Altek alone. And how betting heavily on the 737 has meant riding out five white-knuckle years of ramp up, ramp down, ramp up.
Then there's the people playbook, which is the part I'd steal. Annual all-hands summits modeled on an end-of-season sports banquet. Lean initiatives where the team fixes its own sandbox instead of getting told what to do. And a recruiting edge in a labor shortage that comes down to something almost embarrassingly simple: people tell their friends it's a good place to work.
Oh, and he built a whole STEM robotics company, Minds-i, on the side, just to make a difference and have fun. This one's a gem.
What's Covered in this EpisodeMost family shops don't get a clean handoff. Somebody gets sick, the calendar moves faster than the plan, and one person has to decide whether to step in or let the doors close. That's the story Christy Subia lived at Bedard Machine, and it's why I wanted her on the show.
Bedard is a 95% aerospace shop in Brea, California with 23 people and 17 machines. And four years ago it was almost none of what it is now. Christy came in from outside the industry while her dad's Alzheimer's was quietly pulling him away from the business he started in 1979. Her mom was ready to shut it down. Christy decided to find out if she could run it instead.
What she's done since is the part every owner should hear. She nearly doubled revenue, not by chasing new customers, but by chasing bottlenecks. She cut a 12-week office lead time down to four, moved people into the roles they were actually built for, and turned a careful guy in shipping into the shop's first full-time inspector. She says it plainly: solve one bottleneck and it just moves to the next department, so you keep chasing it.
We also get into the human side, which is harder than any tolerance. Working shoulder to shoulder with her mom. Earning her place as a woman on the floor. A notice of escape three weeks into the job that grounded planes, reminding her that she loves solving problems. And the advice she'd give anyone staring down a family transition: trust your gut, stay vulnerable, and lean on the experts who want to help you.
This is the kind of conversation that reminds me why this industry is full of the finest people you'll meet. Christy's only four years in, and she's already sharper than folks who've been at it for decades. Grab a notepad for this one.
What's Covered in this EpisodeMost shop owners who hit 50 employees, steady profit, and a fourth generation coming up behind them would be tempted to coast. Andrew Borg decided to double down instead. Not because he has to, he's quick to say the shop is profitable right where it is, but because he wants to build something that outlasts him.
A big part of that answer is automation. Borg Design runs a fleet of cobots that load parts and pallets around the clock, and Andrew's goal is to double sales while only growing headcount by about half. We get into how they keep machines running 80 to 95 percent of the time over a seven day week, why the hard part isn't building the system but figuring out what it does when a tool breaks at midnight, and how six full-time mechanical engineers fit inside a machine shop.
We also dig into CMMC. Borg Design earned its Level 2 certification this year, and Andrew is refreshingly honest about the cost, the false starts with vendors, and the one employee who basically read the entire standard and wrote their package. He shares why the inbound calls from primes only started showing up after they were certified, and the sub-tier problem that still keeps him up at night.
Then there's the people question—which might be the most useful part of the whole conversation. Andrew has stopped trying to hire high-end machinists, because in his words they don't exist on the open market. Instead he hires for work ethic and values and builds machinists over years. If you're wrestling with the same thing, you'll want to hear how he thinks about the path from operator to programmer.
This is the kind of conversation that's the whole reason I do this show. A smart, transparent owner sharing exactly how he built something real, and where he's still figuring it out. Grab a notepad. You'll fill a page.
What's Covered in this EpisodeAlmost every shop owner I talk to wants to grow. Far fewer build something that can survive a real downturn. That's the thread running through my whole conversation with Chris Welch of Swissomation, and it's why I wanted him on after we met at Machining on the Summit. Chris runs a high-mix Swiss machining operation, two locations and around 120 spindles, and just about everything he does comes back to one idea: build a business durable enough to ride out whatever the market does next.
We get into the moves that kept him standing when other shops folded. The 2001 telecom crash nearly took him out, and he came out of it refusing to let any single customer pass 20% of sales. He advertises hardest when he's slammed, which is why he was up 35% in 2009 while friends were calling him looking for work. He buys used machines with cash, adds his own live tooling and indexing, and stays out of debt so he never has to lay anyone off. In 29 years, he hasn't.
Chris is a systems guy too. We talk through his sales-based bonus program and why he steers clear of profit-sharing, the twice-daily blueprint checks that make quality everyone's job, the quarantine-and-lot-ticket process running on an ERP he wrote himself, and how a fleet that size lets him slip short-run tech jobs in between the longer ones. He doesn't dodge the hard parts either: the Google AdWords money pit, the rough jump from owner to CEO, the training program he admits he's behind on.
If one line sums up the episode, it's how Chris describes the shops that don't make it: everybody wants to milk the cow, nobody wants to feed it. Watch your debt, save your money, invest in your people, find your niche. Coming from someone who's lived all four, it's worth the hour.
What's Covered in this Episode
Resources Mentioned
Connect with Chris Welch
In this episode of Machine Shop Mastery, I got to sit down with Kenny Williams of Native Aerospace and Defense. Kenny has a really interesting background because he did not come into manufacturing through the traditional path. He started in technology, worked with major ERP companies, served as a CIO for several manufacturing companies, and saw firsthand how deeply connected systems, process, people, and business really are.
What I really appreciated about this conversation is that Kenny has lived the lessons he shares. He started a shop, grew it from zero revenue into a seven-figure aerospace and defense business in less than two and a half years, and eventually sold it. Now, through Native Aerospace and Defense, he is looking at his next chapter: acquiring and growing shops with the right foundation, systems, and opportunity.
We talked about the realities that many new shop owners do not fully understand when they first get started. Kenny shares how he and his partner expected some large purchase orders to materialize early on, only to realize that relationships, trust, cash flow, capacity, and execution matter far more than simply having machines on the floor. His perspective on starting with the right size work, asking for money up front, managing cash, and growing at a sustainable pace is full of hard-earned wisdom.
We also dug into what it takes to build a real business instead of just creating a job for yourself. Kenny shares why he fired roughly a third of his early customers, how he thought about moving into more complex and higher-value work, and why systems are the backbone of a scalable shop. Toward the end, we also got into CMMC, IT infrastructure, cloud platforms, and why Kenny believes machine shops should stay focused on their core competency: making great parts, serving customers, and building strong teams.
You will want to hear this episode if you are interested in...Subscribe to Machine Shop Mastery on
Apple, Spotify
When Ashley Parent first appeared on Machine Shop Mastery, Mills Machine Works was fighting for survival. After the unexpected loss of her father, who founded the company in 1995, Ashley and her siblings inherited not only a family business but also the challenge of keeping it alive. Almost overnight, the shop lost roughly half of its revenue as customers questioned whether the next generation could continue the highly specialized work that had defined the company for decades.
What followed was a crash course in entrepreneurship, sales, finance, and leadership. Ashley had to learn how to generate new business, understand the numbers behind profitability, and reposition the company for a different market. Through relentless outreach, honest storytelling, and a willingness to ask for help, she slowly rebuilt customer confidence and created a path forward when the future seemed anything but certain.
Then an unexpected opportunity arrived. A local shop owner who had followed Ashley's journey reached out about finding a home for his employees. What started as a simple conversation quickly evolved into the acquisition of an entire machine shop. The move expanded Mills Machine Works' capabilities, added new customers and employees, and accelerated the company's growth trajectory in a way Ashley never could have predicted.
In this inspiring follow-up conversation, Ashley shares the realities of rebuilding a business after tragedy, navigating financial challenges, integrating an acquisition, and leading a growing team through change. She also offers hard-earned lessons on pricing, profitability, relationships, and why asking for help may be one of the most powerful business strategies a shop owner can embrace.
The result is a remarkable turnaround story. From staring at empty spindles and uncertain prospects to pursuing a $3 million growth vision, Ashley's journey is a powerful reminder that resilience, adaptability, and community can transform even the toughest circumstances into opportunity.
You will want to hear this episode if you are interested in...Subscribe to Machine Shop Mastery on
Apple, Spotify
When I sat down with Casimir Sienkiewicz (CAZ) from CazTek, I immediately connected with his story because it reminded me so much of the journeys so many shop owners go through. What started with a Bridgeport mill in a garage has evolved over the last 22 years into a growing engineering and precision machining company tackling everything from advanced prototypes to 5-axis machining, Swiss work, automation assemblies, and aerospace and medical projects. But what really stood out to me wasn't just the equipment or the growth. It was Casimir's mindset around creativity, problem-solving, and continuously evolving as a business owner.
One of the themes throughout this conversation is how closely personal growth and business growth are tied together. Casimir talked openly about the realization that he had to stop trying to personally carry every responsibility inside the company if he wanted the business to scale. Like many entrepreneurs, he built the company through grit, technical skill, and sheer determination. But eventually, that approach created bottlenecks. Bringing in strong leaders, defining core values, implementing systems, and learning to trust his team became the next phase of growth for both him and the company.
We also spent a lot of time talking about the intersection of engineering and manufacturing. CazTek isn't just a machine shop. Their team works through the entire product development lifecycle, from early concepts and mechanical engineering all the way through machining, assembly, testing, and production. That end-to-end visibility gives their employees a unique sense of purpose because they get to see how the products they design and manufacture actually impact the world, whether it's medical devices, aerospace hardware, or industrial systems.
This episode is packed with lessons around scaling a manufacturing business, building the right culture, implementing systems like EOS, adopting new technology, and creating an organization that can grow sustainably. Casimir brings a thoughtful and honest perspective to the conversation, and I think listeners will really relate to the challenges, mistakes, and breakthroughs he shares along the way.
You will want to hear this episode if you are interested in...Subscribe to Machine Shop Mastery on
Apple, Spotify
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