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What good is a record quarter if you can't make payroll? It's an uncomfortable question, especially when your shop is busy, your margins are healthy, and your financial statements say you're making money. But you've already paid for the material, covered the labor, and shipped the parts. Your customer might not pay you for another 90 days. How much more business can you afford to take on while you wait?
That gap between earning money and collecting it can put even a successful manufacturer in a difficult position. I've felt it firsthand. This year, payment-term changes involving four of my six largest customers created a seven-figure swing in cash flow. The work was still there. The bills were still due. But the cash we expected to collect was getting pushed further out. Forecasting gave me time to see the problem coming and work through solutions before we hit it.
In this episode of Buy the Numbers, Andy Wiegand of Peninsula Capital joins me to walk through the 13-week cash flow forecast: what goes into it, where to start, and how to make it useful. We discuss tracking customer collections, vendor payments, and payroll, along with why an early conversation with your bank can give you options that a last-minute request simply can't.
We also explore the decisions this forecast helps you make when things are going well. Can you afford that new machine? Should you pay down your line of credit? Is the business ready to fund an owner distribution—or does that money need to stay in the shop a little longer?
Every one of those decisions affects your ability to meet the next obligation. If you're making them based on today's bank balance, how much of that balance is already spoken for?
What's Covered in this EpisodeDefense manufacturing is supposed to be a massive opportunity for American machine shops. The government needs more domestic suppliers, existing weapons systems need replacement parts, and emerging defense companies are looking for manufacturers who can scale production. So why aren't more shops jumping in? For me, the answer comes down to a question we ask all the time on Buy the Numbers: Does the opportunity actually make financial sense?
In this episode, Jason Davis joins me as co-host for a conversation with Lana Smith, founder of The Oakley Office. Lana spent much of her career supporting the Army's industrial operations, from rebuilding M1 Abrams tanks at Anniston Army Depot to working at Army Materiel Command.
Today, she helps manufacturers navigate the defense industrial base, identify opportunities, and understand what it actually takes to compete for government business. And as someone who's been hesitant to pursue much defense work myself, I had plenty of questions.
We dig into the financial realities that don't always make it into the conversation about strengthening American manufacturing. Between CMMC certification, ITAR requirements, cybersecurity investments, administrative overhead, and unpredictable order volumes, the cost of entry can be substantial.
If compliance costs your shop $100,000 or more, how much defense revenue do you need just to justify the investment? And do you spend that money before the work exists, or wait until you have enough business to support it?
But Lana also opened my eyes to opportunities I hadn't fully considered. From supplying replacement parts for existing weapons systems to helping newer defense technology companies move from prototypes into production, there's more than one way into this market.
We also discuss programs designed to expand domestic manufacturing capacity, the value of having someone help navigate the process, and what government incentives could make participation more realistic for smaller shops.
I'm not against defense manufacturing. I'd love to support our country's national security and help strengthen our industrial base. But patriotism doesn't pay the bills.
The question isn't whether defense manufacturing is important. It's whether your shop can participate profitably, and what needs to change to make that possible.
What's Covered in this EpisodeNobody outworks me. If that's part of how you see yourself, this episode is going to sting a little. Greg Harrod's spent 30 plus years in and around manufacturing, and he coaches leaders who feel like everything still runs through them. His point is that the grit that built your shop is the same grit that eventually caps it.
We spent a good chunk of this one on a distinction I hadn't thought about carefully enough. What someone is good at and what someone enjoys are not the same thing. You get rewarded for what you're good at, so you get handed more of it, and you can be sliding toward burnout in plain sight while everyone around you says you're doing great work.
I told Greg about Miguel, who came to us pushing a broom, became an average machinist, and kept quietly fixing processes nobody asked him to fix. He's on our management team now as our lean champion. He hasn't touched a machine in a year, he's making more money, and our operations run better for it. That only happened because we paid attention and then had the conversation.
If you've been sitting between a million and a half and two and a half million in revenue for a few years, Greg's first question isn't what to hire. It's whether you've actually optimized the people already on your payroll, and what you're optimizing for in the first place. Growth isn't automatically the right answer. Staying where you are is a legitimate choice, as long as you make it on purpose.
We also get into org charts, why job descriptions go obsolete, how I've been mapping responsibility across our entire value chain, and the question Greg closed with that I'm still chewing on. How long should a dropped ball stay dropped before somebody picks it up?
What's Covered in this EpisodeReplacing an employee can cost anywhere from $10,000 to $40,000. But the real risk isn't just recruiting and training their replacement. It's everything that walks out the door with them.
Jess Bird supports CAM software across the Midwest and hosts CNC Underground After Hours, giving her a firsthand look inside a lot of shops. Her test for whether a company has real systems is simple: Can it survive a vacation? If your best employee takes a week off and everything slows down, you don't have a system. You have a hero.
We dig into the costs most shops never measure—not machine downtime, but the time spent waiting for answers, searching for information, and repeatedly solving the same problems. I share the simple math we use internally: one minute equals one dollar. Five people standing in a hallway for ten minutes just cost the company $50, even if that expense never appears on a report.
That lack of documentation also affects what your business is worth. If the company can't operate without its owner or a few key employees, a buyer isn't acquiring a self-sustaining business. Every process you document and every piece of knowledge you make accessible reduces that dependency—and builds enterprise value.
We also discuss why technology implementations fail, why support can matter more than the product itself, and how shops should approach AI without trying to transform everything overnight. As Jess puts it, start with the simpler applications and build from there. You're not training for the Olympics right out of the gate.
What's Covered in this EpisodeIMTS is about a week and a half out. Most people heading to Chicago are showing up with a shopping list, and the ones who aren't will still find something on the floor that makes them start one. Either way, there's a question worth answering before you get there. What can you actually pay for?
We've been trained to do this everywhere else in our lives. You don't tour houses without a pre-approval. A lot of us call our banker before we buy a car. Then we walk into a hall full of quarter million dollar machines and figure out the money on the drive home.
Ty has been my equipment finance guy for about eight years, and he's the first call I make on any capital expansion. In this one, we walk through what the process actually looks like. The 15 minute screen. The application only path up to a million dollars. What comparable credit history really means. How soft costs, deposits, and long lead times get handled. And what a lender asks of you after the deal closes, which in his case is close to nothing.
We also get into the part that matters more than the rate. A good finance partner tells you when you shouldn't buy the machine, or when someone else's captive group has a better number than his does. Ty does both, and that's why he sits on my trusted advisor list.
What's Covered in this EpisodeThere's $35.8 million sitting in a federal fund built to pay manufacturers for hiring and training apprentices, and most shop owners have never heard of it. It pays $3,500 per apprentice. It's first come, first served. And when the money runs out, it's gone.
That's the American Manufacturing Apprenticeship Incentive Fund, or AMAIF, and it's what we dug into on this episode. Phil Hanke is back in the co-host seat and he brought Abby Mataya, who leads CLA's state and local business incentives team, to walk through exactly how it works.
Here's the part I want you to hear. This is not a tax credit you'll see on a form next April. It's a pay for performance incentive payment. You hire an apprentice into a registered apprenticeship program in a qualifying advanced manufacturing occupation, you keep them 90 days, you do some light compliance reporting, and the money gets wired to you. It covers more than 120 occupations, it works for new hires and for incumbent employees you're upskilling, and there's no company too small. One apprentice qualifies.
Phil ran the numbers, and at $30 an hour you're recovering roughly 5% of a year's compensation for a 90 day commitment. Ten apprentices is $35,000 straight to your bottom line, and if you're trading at a four times multiple, that's $140,000 of enterprise value you just created out of money you were spending anyway.
A lot of these programs go unclaimed because nobody applies. If your tax provider isn't bringing incentives like this to you, that's a signal. Phil was polite about it. I wasn't. Go find a provider who will.
What's Covered in this EpisodeAlmost every shop owner I talk to has told themselves the same story at some point: we are too small for a real ERP, so we will keep running the business on the old system and a pile of Excel spreadsheets. On this episode, I wanted to kill that myth, because the cost of believing it shows up in underpriced jobs, broken handoffs, and a value chain that quietly leaks money from quote to cash.
To dig in, I brought in Jon Hughes, a CFO consultant and principal at CLA, and Brian Schoonover, corporate controller and acting CFO at Turfco, a third-generation manufacturer in Minneapolis. Brian is right in the middle of replacing a system that was implemented back in 1989, so he is living this decision in real time, and Jon sees the pattern across dozens of shops.
We get into the question I hear constantly: am I too small for an ERP? Both of them land on fiction. The point is not that a two-spindle side hustle needs enterprise software tomorrow, it is that the moment you decide to scale, a system built around getting product out the door becomes one of the best investments you can make. Accounting should be the non-event at the end, not the thing the whole system was designed around.
We also spend real time on build versus buy in the age of AI. Everybody has a story about vibe coding an ERP or an instant quoting tool over a weekend. It is impressive, but you give up industry best practices, and you take on security and vulnerability risk you can't even see. My take is simple: keep your core data secure and built on best practices, then point AI at that data to do the heavy lifting. I used it to crunch a thousand work orders down to the twelve that actually needed my attention.
Then we walk through the part that scares people most, selection and implementation. Brian shares how he built his own RFP, made vendors sell themselves to every department, and started the demo at the back of the building instead of the accounting office. And we both get honest about change management, the ROI math, and the surprise that the real resistance often comes from the front office, not the shop floor.
What's Covered in this EpisodeYou spend money on a website, LinkedIn posts, maybe some email and a trade show booth, and then you ask the question every owner asks: is any of this actually working? For most of us the honest answer is a gut feel. The machines are cutting chips, so marketing must be doing its job. That is not data, and on this episode I wanted real, practical advice on how to know.
So I brought in Brendon Forrest from Gorilla 76, cohost of The Manufacturing Marketer, to walk through it with me. Brendon's whole world is building and running marketing programs for manufacturers, and he came with a list of nine metrics that turn marketing from a guessing game into a set of numbers you can manage the same way you manage scrap rate or on-time delivery.
Along the way we get into the difference between a marketing qualified lead and a sales qualified lead, why you should probably count deals instead of dollars, and how to back into a marketing goal from your growth number.
I also come clean about something a lot of you will recognize. For years my CRM lived in my head, and that is exactly why good opportunities slipped through the cracks. Brendon makes the case for getting that out of your brain and into a system, and explains why speed to lead matters so much: the shop that follows up first almost always wins the deal.
We close on the metrics that do not matter, the vanity numbers that make you feel good but never tie back to revenue, and a simple five-step framework you can start using today. Set a goal, capture the data, analyze it, then execute. Same as everything else we talk about on this show, because the math does not lie.
What's Covered in this EpisodeMost shop owners believe the number on their business is locked in by their earnings. It isn't. Two shops with identical profit can sell for wildly different prices, and the gap almost always comes back to one question a buyer is quietly working out in their head: does this thing run without you?
For this one I brought back Phil Hanke from CLA and added Heather Parbst, who leads CLA's owner transition advisory team, to dig into the owner bottleneck. Not the operational kind everybody talks about, but the identity kind. The traits that built your shop—the grind, the "I'll just do it myself," the standards nobody else can hit—are the same traits that keep you buried in the day to day and cap what your business is worth.
We get into the math, too. In precision machining, a business that leans entirely on the owner tends to trade around two to two and a half times earnings. Take the owner out of the critical path and that same business can fetch five, six, even seven times. Same earnings, double the value. Inside a three-year window your earnings are what they are, but the multiple is still yours to move, and the multiple is really what this conversation is about.
We also get honest about the part nobody plans for: what happens after. Heather walks through why owners have to uncouple their identity from the business years before they sell, and what it feels like when the social equity you built over decades disappears the day you hand over the keys. If you've ever answered "what do you do?" with "I own a shop" and felt that was who you are, this one lands close to home.
Whether you're one year or fifteen years out, the move is the same. Start now. Build the team, install the culture, and get clear on what you love and what you should hand off. I close with the simple four-bucket exercise I use to decide what stays on my plate and what goes.
What's Covered in this EpisodeMost shop owners never sell a business before the day they actually sell theirs. You build something for thirty years, then one phone call later you're trying to figure out what it's worth, what the buyer is really paying for, and why the number in your head doesn't match the offer on the table. The fix is simple to say and hard to do: start thinking like a buyer long before you ever plan to sell.
In this episode I sat down with the deal team from CLA (Phil Hanke, Erin Mickels, and Brady Paschke), to walk through what actually moves the value of a manufacturing business. We're in the middle of a massive wave of baby boomer owners heading for the exit, and a lot of them show up ready to be done today, with no runway and no plan. That's rarely the best place to sell from.
We get into the math and the art behind it. Your shop trades on a multiple of adjusted EBITDA, but where you land in the range, anywhere from two times to six in precision machining, comes down to the stuff that doesn't show up on a single line: how clean and consistent your books are, how concentrated your customers are, and how much the whole operation depends on you. If a buyer thinks they're buying a job instead of a business, you get discounted.
Then there's the part that wrecks more deals than price ever does: structure. Net proceeds, not the headline number, are what actually land in your account. We talk through purchase price allocation, working capital, earn-outs, and seller financing, and why you want those conversations on the table at the letter of intent stage, not six months into diligence.
And we don't skip the human side. This is usually the largest and most emotional transaction of an owner's life. We get into legacy, the arrival fallacy, and why knowing your why and your next chapter matters as much as the wire that hits your bank account. If you're anywhere from one to fifteen years out from a transition, there's something in here for you.
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