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Zpacks is well known for a lot of things. One of which is that they produce all of their gear here in the US. What this means is that they need to hire and train nearly 100 people to make all of this gear. In this episode, we talk to Rob Kibitz, Training Manager at Zpacks about the course that he designed, the techniques they teach, and the attributes he looks for in a sewing machine operator.

Check out all that Zpacks does here.

Submit your story for Ep. 100 here!


Chapters

00:00- Introduction and Rob's Role at Zpacks
01:02- Learning to Sew and Joining Zpacks
06:09- Challenges in Training Sewing Machine Operators
07:50- The Sewing Trail Map at Zpacks
10:36- The Foundation Phase of the Sewing Trail Map
25:13- Attributes of Proficient Sewers and Funny Stories
27:52- Handling Different Materials in Sewing
38:19- The Training Process and Production Goals at Zpacks
42:46- Challenges in Sewing: Curves, Zippers, and Webbing
44:49- Teaching Thread Tension: Visual Cues and Adjustments
50:34- The Importance of Humility and Pride in Sewing
57:10- The Role of Tools, Equipment, and Goal Setting
01:05:31- Pride in Craftsmanship and the Impact on Customers

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In this episode we talk about how to make your first tarp. We'll go over popular materials, necessary components, and construction techniques. You won't become a shelter master after this one episode, but it's enough to get you started.

Overview:
Covering everything from hammocks and ground shelters to multi-use tarps. They share tips for beginners and discuss various styles like flat, two-panel, and ground tarps, weighing the pros and cons of each. Materials and components are a key focus, with the hosts explaining the differences between fabrics like SilPoly and PU, and their ideal uses. They also touch on netting options, emphasizing factors like weight, durability, and cost. For tie-outs, lightweight webbing or grosgrain are recommended. The episode wraps up with a chat on seam sealing and the best types of seam sealers to use.

Submit Your Story for EP. 100 to [email protected]

Free 'How to Make a Tarp' PDF Download available here

Fabrics 

• 1.1 oz Silpoly XL
• MEMBRANE Silpoly 
• 1.1 oz ECO Silpoly
• 1.1 oz MTN Silnylon
• 1.1 oz Silnylon
• 0.51 oz DCF 
• 0.67 oz DCF 
• 0.8 oz DCF
• 1.0 oz DCF
• 0.67 oz Noseeum
• 0.9 oz Noseeum
• 0.7 oz MONOLITE
• 1.0 oz MONOLITE

Hardware: 

• D-Ring
• Beastee D-Ring
• Tri-Ring
• Grosgrain
• Webbing
• Shock Cord
• Easy Open Mitten Hooks

Kits: 

• https://ripstopbytheroll.com/collections/diy-tarp-shelter-k

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Summary
Thomas shares his journey in the MYOG (Make Your Own Gear) community and how he started the Reddit MYOG community. He describes the culture of the community as helpful and welcoming, with a focus on sharing knowledge and assisting newcomers. Thomas also discusses the growth of the MYOG community over the years and the challenges of moderating a large community. He highlights the importance of documentation and open-source information in the MYOG community. Thomas shares his personal MYOG projects and the satisfaction of making gear that is customized to his needs. He also discusses trends in the MYOG community, such as the desire to lighten gear and the importance of durability. Thomas emphasizes the value of collaboration and the joy of seeing people enjoy the outdoors with gear they have made themselves.

Takeaways

• Send in your MYOG Fail for Ep. 100! https://ripstopbytheroll.com/myog-fails
• The MYOG community is known for its helpful and welcoming culture, with a focus on sharing knowledge and assisting newcomers.
• Documentation and open-source information are highly valued in the MYOG community, as they enable others to learn and create their own gear.
• Trends in the MYOG community include a desire to lighten gear and a growing appreciation for durability and longevity.
• Collaboration and the joy of seeing people enjoy the outdoors with gear they have made themselves are key aspects of the MYOG community.

Chapters
00:00- Introduction and Thomas' MYOG Journey
02:03- The Culture and Atmosphere of the Reddit MYOG Community
04:10- The Growth of the MYOG Community and the Role of Moderators
06:03- The Challenges and Responsibilities of Moderating r/MYOG
08:09- Funny and Lighthearted Moments in the MYOG Community
10:34- Memorable Learning Moments and Mistakes in MYOG
12:37- Tools and Equipment in MYOG
15:17- Trial and Error in MYOG Projects
20:22- Emerging Trends and Techniques in MYOG
25:01- The Relationship Between MYOG and Ultralight Gear
27:48- The Most Essential DIY Tool in MYOG
31:18- Getting Started in MYOG and Available Resources
34:43- The Future of MYOG and the Importance of Open-Source Information
43:01- The Missing Fabric in the MYOG Market

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Every so often you meet a fellow maker who is different from the rest of us. They think on a different plane and find inspiration like it grows on trees. Our guest, Marc Shatalow, is that type of guy. A kind, charismatic, and creative person who simply loves to make one of a kind projects. 

Marc shares insights on fabric dyeing, the backstory of his Mystery Ranch bag project, and invaluable DIY tips like embracing mistakes and modding gear. He also emphasizes the importance of sustainable practices and teases his latest Nike SB x Ben and Jerry's inspired pack. 

Takeaways

• Marc Schatalow learned to sew while working on a TV show in a tech maker space.
• His style combines wild and outlandish colors and patterns with a technical and functional design. Be kind to yourself and embrace mistakes as learning opportunities
• Start with small modifications before attempting larger projects When looking for companies to work with on soft goods projects, Marc prioritizes those that value sustainability and ethical manufacturing practices.
• Marc's upcoming projects include repurposing linens, creating a backpack inspired by a shoe collaboration, and exploring different camo patterns through DIY dyeing.
• The conversation highlights the importance of committing fully to a project and being willing to invest time and effort into its completion.

Chapters

00:00- Learning to Sew in a Tech Maker Space
02:15- Making the Worst Stuff Ever, But Having Fun
06:26- From Skateboarding to Sewing
08:23- Freelance Soft Goods Design
13:020- Marc's Sewing Machines
15:37- The Never-Ending Quest for More Sewing Machines
26:20- The Art of Dyeing Fabric and Overcoming Challenges
33:37- The Story Behind the Mystery Ranch Bag Project
40:33- Tips for DIYers: Expanding Making Skills
53:33- Finding Companies that Value Sustainability and Ethical Manufacturing
55:48- Upcoming Projects: Repurposing Linens and Creating a Shoe-Inspired Backpack
58:59- Exploring Camo Patterns through DIY Dyeing
01:05:05- The Importance of Committing Fully to a Project

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Overview:
One of the hardest achievements in design is maintaining form and function. A maker who is capable of doing both is truly gifted. This is where our guest Andrea Perici comes in. His company Arch Industries makes custom packs that will leave you wanting for nothing.

We got to partner with Andrea to create a custom pack. Starting with a new pattern on X-Pac® V15 in a new colorway. Then we turned the rest over to Andrea for the implementation.


Key Takeaways: 

• How he allows his past career to influence design 
• What he looks for in a color palette 
• Why his 3-panel bottom gusset creates a more ergonomic design
• What it looks like to design a custom pack with Andrea

Chapters
00:00- Introduction and Personal Sewing Journey
03:05- Design Philosophy and Inspiration
08:53- Creating a Signature Style and Shape
15:33- Product Range and Customization Options
19:25- Managing Growth as a One-Man Company
26:22- Designing and Choosing Components
29:30- Home Shop and Equipment
31:17- Attention to Detail and Freehand Binding
33:42- Unveiling the Custom Pack Design
34:51- Exploring the Pack's Features and Pockets
51:36- Missing Fabrics in the Market
01:04:50- Final Thoughts 

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Summary
Kjell Lindgren recounts his journey into DIY gear-making, sparked by frustrations from his Boy Scout days and basic sewing skills acquired in elementary school. His DIY mindset was solidified during space station training, empowering him to craft gear for his sons' scouting trips. As a NASA astronaut, Kjell's maker mindset proves invaluable, enabling him to solve problems and repair equipment in space. Insights into life aboard the space station, challenges of confined living, water recycling, and spacesuit details are shared.


Takeaways

• Kjell's interest in sewing and making his own gear started from his time as a Boy Scout and his frustration with waiting for someone else to put patches on his uniforms.
• His DIY mindset was further influenced by his space station training, where he learned to fix things himself and became empowered to take on DIY projects.
• Spacesuits require intricate sewing skills, and the first spacesuits were made by companies that specialized in women's clothing.
• Materials used in space are often tough, light, and have antimicrobial properties.
• Kjell has used his DIY skills to create personalized items for himself and his crewmates, such as drink bag insulators.

Chapters
00:00- Introduction and Background
08:56- The Maker Mindset in Space
16:06- Challenges of Living on the Space Station
32:58- Spacesuit Creation and Sewing Skills
48:29- Gaining Perspective from Space
56:46- The Need for Affordable and Durable Fabrics

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Join us as we chat with Jameson Collins, the brains behind Houda Trail, a custom outdoor gear brand. Get ready for an inside look into Jameson's journey from gear enthusiast to gear maker extraordinaire. They dive deep into the world of outdoor apparel, geeking out over the wonders of Alpha Direct fabric and the joy of tailoring gear to fit just right. Jameson spills the beans on his sewing secrets with Alpha Direct, sharing handy tips and tricks for making the most out of this high-tech fabric. But that's not all! Jameson lets us in on his adventures with Outdoor Ink and Polartec's Alpha Direct fabric, revealing the magic behind bringing designs to life. From brainstorming to final print, they cover it all, including pro tips for achieving top-notch results.


Takeaways

• Polartec® Alpha Direct 4004 is now available for custom printing with OutdoorINK!
• Alpha Direct fabric is highly versatile and ideal for active outdoor activities with start-stop elements.
• Customization is a key aspect of Houda Trail's business, allowing customers to personalize the fit and design of their outdoor apparel.
• Houda Trail offers unique prints and designs, adding a fun and personalized touch to their custom apparel. OutdoorINK on Polartec® Alpha Direct fabric is a game changer for custom apparel making.
• Taking accurate measurements of the chest, waist, hips, and desired garment length is crucial for achieving a customized fit.
• Follow @HoudaTrail on Instagram

Chapters
00:00- Introduction and Gear Making Journey
06:09- Customizing Outdoor Apparel with Houda Trail
14:39- The Versatility of Alpha Direct Fabric
25:20- Tips for Sewing with Alpha Direct
30:19- Achieving a Custom Fit with Houda Trail
34:57- Adding a Personalized Touch with Unique Prints
38:01- The Importance of Customization in Outdoor Clothing
33:09- Custom Printing and Design Process
35:03- Tips for Printing on Alpha Direct
37:31- The Unique Look and Detail of Alpha Direct
45:31- Printing Solid Colors and Color Blocked Fleeces
52:35- Poalrtec® Trivia

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Summary
Join us in this episode as women in the MYOG community share their journey, tackling stereotypes and biases head-on. From challenging assumptions to promoting inclusivity, they delve into the unique hurdles faced by women in the outdoor industry. Discover the importance of representation in design, overcoming fit challenges, and supporting women-owned brands. Explore strategies for making outdoor gear accessible to all, pricing ethical products, and building a sustainable future through reducing, reusing, and recycling. With a focus on mentorship, collaboration, and driving positive change, this conversation inspires action and solidarity among women in the outdoors. Tune in for insights, excitement about upcoming projects, and a call for continued support in the journey towards a more inclusive outdoor community.

Takeaways

• Inclusivity and representation are crucial in outdoor spaces and the design of outdoor gear.
• Seeking advice and feedback from women is essential to create gear that fits and meets their needs.
• Making outdoor gear more accessible requires addressing socioeconomic barriers and finding innovative solutions.
• Creative collaborations can lead to innovative and impactful outcomes.
• Embracing a small business, big mindset approach can drive positive change.
• 3.4 oz Nylon Taslan/Supplex
• Woman-owned Companies Directory
• A HUGE Thank You to our guests
  • Amy - MODOKOT
  • Emme - Articles in Common
  • Julianne - Wild Brush 
  • Kelsey - KEL Tech Gear

Chapters
00:00- Introduction
01:14- Inspiration to Get into MYOG
25:22- Creating Inclusive Spaces
28:58- Lack of Inclusivity in Outdoor Spaces
29:45- Importance of Representation in Design
30:39- Seeking Advice and Feedback from Women
31:18- Challenges with Fit and Sizing
36:31- Promoting Women-Owned Brands
39:37- The Importance of Visibility and Representation
42:53- Changes in Outdoor Gear Design
50:25- Making Outdoor Gear More Accessible
53:40- Addressing Socioeconomic Barriers
01:01:28- Balancing Cost and Sustainability
01:07:01- Challenges of Pricing Ethical Gear
01:11:08- Thinking Big and Building Community
01:12:04- Reduce, Reuse, Repair, Recycle
01:13:02- Taking Small Steps to Make a Difference
01:13:30- The Importance of Mentorship and Collaboration
01:18:33- Collaboration and Creativity in the Outdoor Community
01:21:29- Celebrating Women and Collaboration
01:23:11- Exciting Projects and Collaboration
01:28:52- The Importance of Individual Actions
01:29:52- Small Business, Big Mindset

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Summary
In this conversation, Chase from Utah State University discusses the Outdoor Product Design and Development Program. The program offers a unique curriculum that focuses on designing and developing outdoor products. Students have the opportunity to specialize in different areas such as performance apparel, soft goods accessories, or equipment. The program cultivates a maker's mindset by encouraging curiosity and creativity. The curriculum includes classes on sketching, digital design, prototyping, and more. The program also addresses sustainability and incorporates sustainable practices into the curriculum. In this conversation, Chase shares insights about senior projects and standout projects from students, the final show and exhibit, the cost of tuition, job placements, the impact of the program on gear, the Outdoor Recreation Archive, and the Highlander Podcast.

Takeaways

• The senior projects and standout projects from students showcase their creativity and problem-solving skills.
• The final show and exhibit provide an opportunity for the public to see the students' work and for companies to find new talent.
• Job placements for graduates of the program are diverse, with opportunities in both outdoor and non-outdoor industries.
• The Outdoor Recreation Archive is a valuable resource for exploring the history of outdoor gear and brands.
• The Highlander Podcast features conversations with gear pioneers and provides insights into the outdoor industry.
• Books mentioned: Cradle to Cradle: Remaking the Way We Make Things, The Design Of Everyday Things: Norman, Don Norman , Design for a Better World: Meaningful, Sustainable, Humanity Centered, Don Norman, The Future of the Responsible Company: What We've Learned from Patagonia's First 50 Years
• 2024 Senior Exhibit
• Outdoor Recreation Archive Online File Search

USU Outdoor Product Design and Development
Follow @usuoutdoorproduct on Instagram
Follow @OutdoorRecArchive on Instagram
Highlander Podcast


Chapters
00:00- Introduction and Background
02:27- Overview of the Outdoor Product Design and Development Program
06:09- Cultivating a Maker's Mindset
11:22- Curriculum and Classes
22:36- Staying Ahead of the Curve
31:05- Addressing Sustainability
36:08- Recommended Books
39:15- Senior Projects and Standout Projects
42:29- Final Show and Exhibit
44:11- Cost of Tuition
46:36- Job Placements
52:03- Impact of the Program on Gear
54:28- Outdoor Recreation Archive
01:04:07- Highlander Podcast

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Summary
Several years ago, you could point to any cottage company and they would likely have several products made out of X-Pac®. Nowadays, it seems like X-Pac® is less used than ever before. In this episode, we talk about why that is and why we feel like its decrease in market share is making it one of the most underrated materials to makers and cottage companies.  Plus, we talk about their new X-Pac® Ultra-PE UL pack material.

Takeaways

• X-Pac® has experienced a decrease in prominence due to the emergence of new materials and shiny object syndrome.
• X-Pac® offers high waterproofness and durability, making it suitable for applications such as packs, bags, and outdoor gear. X-Pac® has a high hydrostatic head rating, making it very waterproof.
• X-Pac® has good abrasion resistance and  lamination techniques and has a long history of experience in the field.
• X-Pac® is climate-neutral in its production, offsetting emissions from various sources.
• X-Pac® offers a wide range of printing options through the Outdoor Ink program.
• When working with X-Pac®, it is recommended to store it on a roll to prevent creasing, use a sharp needle and longer stitch length, and consider binding or taping for finishing.
• X-Pac's Project 85 is a new material in development that offers a lighter-weight option.
• The hosts play a game called 'Make, Stash, or Trash', where they choose which materials to use for different projects.

Chapters

00:00- Introduction

01:13- What Happened to X-Pac®?

05:32- Decrease in Usage of X-Pac®

07:26- Quality of X-Pac®

10:22- Cottage Companies and X-Pac®

11:40- DIYers and X-Pac®

23:41- Applications of X-Pac®

26:58- Examples of Projects with X-Pac®

30:09- LiteSkin® Line

34:18- Applications of X-Pac®

40:35- Pros of X-Pac®

46:01- Hydrostatic Head and TEP Abrasion Resistance

49:53- Lamination and Environmental Focus

54:07- X-Pac® Climate Neutrality

58:46- OutdoorINK Printing Options with X-Pac®

01:03:26- Tips for Working with X-Pac®

01:07:34- Why Choose X-Pac® and Other Materials

01:11:38- X-Pac® Project 85

01:13:59- Make, Stash, or Trash Game

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