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In this episode, Nash Calvin gives us an inside look at how Hyperlite designs, refines, tests, and produces their products. Although known for their UL simplicity, there is still a lot that goes into each product. You'll even get to hear about what benefits international manufacturing has on the customer.

Hyperlite Mountain Gear CrossPeak2

Hyperlite Mountain Gear x Dyneema®Woven Composites 

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In this episode, Owen Forbes of ULA Equipment breaks down their full design-to-production process and explains the real-world advantages of keeping manufacturing in-house. You’ll learn how domestic production impacts prototyping speed, product quality, and design flexibility. Plus, what it really takes to run a sewn goods operation without outsourcing.

Guest: Owen Forbes - Product Designer at ULA

ULA Website 

ULA Products Mentioned: 

• Circuit 
• Circuit SV 
• Custom Packs

RBTR Products: 

• 210D Venom™Gridstop ECO
• ULTRA 100X
• ULTRA 200
• Venom™ Stretch Mesh ECO MAX 
• X-Pac® VX07
• X-Pac® VX15
• 100D ROBIC
• 210D ROBIC 

Big thanks to Chase Anderson at Utah State program for Outdoor Product Design and Development. Listen to Chase on the podcast in Ep. 91. 

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Do you know what makes a sewing pattern great? We're not talking about being just usable, but functional, inclusive, and built to last. In this episode, we sit down with Ellie Rivkin of Road Trip Pattern Co to unpack her approach to designing technical apparel patterns, from inspiration and tools to testing and fit. 

Ellie has an impressive resume with companies like Gap, Wooland, Northwest Alpine, and now Columbia Sportswear all on her portfolio. We're not even here to talk about those companies because Ellie also makes her own patterns for Road Trip Pattern Co. 

Road Trip Pattern Co

Ellie Rivkin LinkedIn

Cascadia Joggers

Road Trip on Instagram

Links: 

• Wool &
• Wool & Prince
• Gap
• Northwest Alpine
• Columbia Sportswear 
• Opitex
• Clo3D
• Tukatech
• Stretch Needle
• Ball Point Needle
• Walking Foot
• Threadloop 

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In this episode Carter and Jameson pull back the curtain on fanny pack features. This isn’t advice from the sidelines. It’s hands-on insight from makers who know their way around patterns, materials, and how to build gear for every-day maker. Whether you're trying to choose the panel design, dial in your seam finishing, or avoid features that sound cool but flop in real life, we’ve got you covered.

Show Links: 

• Reflective Mesh
• Center Push Magic Buckle
• 210D Venom™ Gridstop 
• Fidlock V-Buckle 40mm
• Spacer Mesh
• Venom™ UL Stretch Mesh ECO
• Fanny Pack Pattern

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In this episode, Dan Durston opens up his gear design playbook — sharing the principles, philosophies, and materials that guide his top-rated products. From the drama behind the X-Dome tent to bold opinions on fabrics like Challenge TNT, Dan doesn’t hold back. If you care about thoughtful design, innovative materials, and what it takes to build gear that actually works, this one’s a must-listen.

Links: 

• Durston Gear
• Episode 45

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After analyzing thousands of products, we've been able to identify common construction mistakes that are plaguing makers everywhere. We highlight the top 10 problems that can serious impact the durability, longevity, and quality of your products. Listen to this episode to save yourself the headaches that MYOGers before have endured. 

Episode Links: 

• Scissor Magnets 
• Magnetic Seam Guide
• Ep. 106 with Dan McKewen
• Dyneema® Repair Tape 
• MIL-SPEC Nylon Grosgrain Ribbon
• Packing Cube Kit
• Sewing Start-Up Check-List

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You know that moment when someone looks at your MYOG project and says, “I can tell”? Ryan Campbell of The Wandering Goat is sharing 7 tips to make your gear look and feel professional—like it came straight from a factory floor, not your garage.

We sit down with Ryan Campbell, a small-batch bag maker known for highly customized, thoughtfully crafted gear. From bright-eyed beginner to shipping bespoke pieces to international clients, Ryan’s been through the full arc of the MYOG journey—and he’s here to share what he’s learned along the way.

In addition to pro-level tips, we dive into Ryan’s sewing origin story, the machines and gadgets he swears by, and the materials he hopes to see more of in the future.

Links: 

• https://www.instagram.com/the_wandering_goat/
• Thread burner 
• Slicer craft knife
• Best damn knife 
• Heat transfer vinyl 

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Projector sewing is one of the fastest growing trends in the sewing world. In this episode, we break down what projector sewing is, how it works, and why it's gaining popularity in both home sewing and DIY gear-making. From gear recommendations and setup tips to pattern formats and software options, we’re covering everything you need to know to get started.

Plus, Francesca shares her own journey into projector sewing, the challenges she faced early on, and the favorite projects she’s created using this digital method. Whether you're curious, cautious, or completely sold, she offers tips to help you avoid common pitfalls and make the switch with confidence.

Also in this episode:
– Gear you’ll need for the ideal setup
– Troubleshooting brightness, distortion, and calibration issues
– Go-to resources and must-follow accounts for projector sewing
– A special shoutout to Trail Days in Damascus, VA (May 16–18)
– Exclusive giveaways, discounts, and more!

Mentioned Links:

• Projectors for Sewing Facebook Group, Pattern Projector, ProjectorSewing.com, https://projectandcut.com/
• https://projectorsewing.com/
• Accounts to follow: @minimalistmachinist @aaronicabcolestudio @marliesreukers 
• @Madeby_francesca
• ThreadLoop

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Is making your own gear actually saving you money? According to our math, DIYers can sometimes save up to 200%—but we've also seen folks drop $300 on a project they could’ve bought for $250. In this episode, we break down the three tiers of MYOG, what drives costs in each, and what makers are really spending when they go the DIY route.

Products Mentioned: 

• Kits/Patterns: 
  • ZPP
  • Tarp 
  • Wallet
  • Bear Bag Kit with Dyneema® Composite Fabric
  • Alpha Raglan Hoodie
  • Dias Shorts
• Fabrics: 
  • 210D Venom™ Gridstop ECO  
  • 3.4 oz Nylon Taslan/Supplex
  • 1.1 oz Silpoly

Ep. 69 - Making Happy Accidents with Dustin Klein 

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Data sheets help give quantitative data on how a fabric performs. This data is invaluable but can be confusing if you don't know what you're looking at. That's why we did this episode. Maddie Wilson from NC State's College of Textiles helps us understand how each test is performed and what the test value really means. 

Show Links: 

• Here is an example of a data sheet. 
  • You can find data sheets in the photo carousel of most product pages. 
• NC State Wilson College of Textiles 
• Summer Course for High School Students
• Physical Testing Lab

Products Mentioned: 

• Dyneema® Composite Fabric 
• 1.0 oz MONOLITE Ripstop Nylon Mesh
• 4.0 oz Pocket Mesh
• Challenge ULTRA™ 800X

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