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By Andrew Brown
4.6
1010 ratings
The podcast currently has 108 episodes available.
The most played episodes among Podcast App listeners.

Jon Ward, CEO of Ward Vessel and Exchanger, on why welders quit in the first 90 days, how a "people first" culture actually gets built, and why your best welder is rarely your best mentor. Jon asks a question most shop owners avoid: if a million young people raised their hands tomorrow and said they wanted to work in the skilled trades, would employers actually be ready for them? His answer is blunt. A lot of companies say they'd hire 20 or 40 people tomorrow if they could find them, but most have no system to actually bring that many people on without losing them in the first three months. Ward Vessel and Exchanger builds pressure vessels and heat exchangers that end up in everything from Gorilla Glue to GLP-1 drug manufacturing, and Jon's spent years rebuilding how his company onboards, mentors, and retains welders in two very different labor markets, Charlotte and Houston. Jon Ward has run Ward Vessel and Exchanger, a family manufacturing business founded in 1982, since taking over leadership of the company. He's built a formal apprenticeship program with NC Works, runs the business on EOS (the Entrepreneurial Operating System), and was named to the UNC Charlotte Board of Trustees in 2026. He also hosts his own podcast, Forged in Focus. This episode is for anyone building or fixing an onboarding process, any shop owner losing skilled people to bigger paychecks at data center jobs, and anyone who's ever wondered whether their most talented person should actually be the one training the new hires. Jon walks through his three core values, what a real apprenticeship partnership with a workforce agency looks like, and the mastery chart his team is rolling out to make skill progression visible to every welder on the floor. IN THIS EPISODE (00:00) – Why the First 90 Days Make or Break a New Hire: Jon explains why the old "pair them with a lead guy and let them figure it out" model fails, and what changes when leadership actually gets involved early. (03:00) – The Three Core Values Behind a People-First Culture: Passionate, consistent, and selfless, Jon breaks down how Ward hires to these values, fires to them, and built a "people first" ethos around a line he heard on a stage years ago: culture over customers. (05:00) – Building an Apprenticeship Program With NC Works: How a one-year, state-funded apprenticeship partnership in Mecklenburg County works in practice, and what Jon learned running it with his first apprentice. (10:00) – What Ward Vessel and Exchanger Actually Builds (and Why Welders Matter): From hair care products to GLP-1 drug manufacturing equipment, Jon explains the products welders touch every day without anyone realizing it, and why 320,000 more welders are needed by 2029. (19:00) – Why Your Best Welder Isn't Always Your Best Mentor: Jon tells the story of his most productive fabricator ever, a guy who could do a 1,000-hour project in 500 hours and still turned down every promotion to shop foreman. (42:00) – Competing With the Data Center Boom for Tomorrow's Welders: Why data center construction is pulling skilled workers away with big money, and what a shop can offer that a relocation-required job can't. Key Takeaways New hires aren't going to be productive in the first 90 days, and treating that as a reality to plan around instead of a problem to rush through is what separates companies that retain people from ones that don't. The best technical performer on a team is often the worst fit for mentoring someone new, patience and a genuine desire to take on someone else's problems matter more than raw skill. A state-funded apprenticeship program can shift a meaningful chunk of a new hire's salary during training, but it only works with a real system behind it, not just goodwill and good intentions. Shops competing for welders against data center construction jobs can win on stability (no travel, no relocation, steady hours) even when they can't win on raw pay. About the Guest Jon Ward is President and CEO of Ward Vessel and Exchanger, a Charlotte, North Carolina-based manufacturer of ASME Code pressure vessels and heat exchangers with a second facility in Houston, Texas. Founded in 1982 as a family business, the company builds equipment used across consumer products, industrial manufacturing, and pharmaceutical production. Jon is a 1994 UNC Charlotte engineering graduate, was appointed to the UNC Charlotte Board of Trustees in 2026, and was named among the Charlotte Business Journal's Most Admired CEOs the same year. Jon has spent the last several years rebuilding Ward's onboarding, mentorship, and apprenticeship systems around a "people first" ethos built on three values: passionate, consistent, and selfless. He runs the company on EOS (the Entrepreneurial Operating System) and hosts his own podcast, Forged in Focus, where he talks with manufacturing leaders about the future of the industry. Keywords skilled trades, first 90 days onboarding, welder shortage, apprenticeship program, mentorship in the trades, employee retention, welding careers, manufacturing careers, NC Works apprenticeship, EOS Entrepreneurial Operating System, trade school vs college, data center construction jobs, Jon Ward, Ward Vessel and Exchanger, pressure vessels, heat exchangers, American Welding Society, Fabtech RESOURCE LINKS Jon Ward on LinkedIn: https://www.linkedin.com/in/jongward Ward Vessel and Exchanger Website: https://wardvesselandexchanger.com Forged in Focus (Jon's podcast): available on Spotify and YouTube SUPPORT THE SHOW If you found value in this episode, please leave a review on Apple Podcasts and share it with someone who needs to hear it. Your support helps us keep telling the stories of the skilled trades.

Aircraft mechanic Joshua Borel of Chennault Aviation breaks down why the industry faces a 700,000-person shortage over the next 15 years — and how A&P techs build six-figure careers. Joshua Borel didn't set out to work on airplanes for a living, but as Director of Maintenance at Chennault Aviation, he's now responsible for a fleet that ranges from a 1962 Piper to customer aircraft flown by first-time solo students. His rule is simple: you can't pull over at the next cloud. Once you're airborne, there are no second chances, so the work has to be right the first time — every time. Joshua's path started in the Air Force as a C-5 crew chief before he went through A&P school and worked his way up to leading maintenance for a flight school, a Part 135 charter operation, and a Part 147 A&P academy. Along the way, he's coached students to first-place finishes in national maintenance competitions and helped train the next generation of aircraft mechanics from the ground up. In this episode, Joshua walks through what it actually takes to become an aircraft maintenance technician: the schooling, the FAA testing, the starting wages, and the surprising ceiling on how far the career can go. He also unpacks a shortage most people outside the industry have never heard about — and why fixing it matters for anyone who's ever stepped on a plane. IN THIS EPISODE (00:00) – No Second Chances: What sets an aircraft mechanic apart from a general mechanic is integrity — once a plane is in the air, there's no fixing a mistake mid-flight. (08:00) – Breaking Into the Trade: How to shadow a shop, what an 18-month A&P program looks like, and what the FAA's oral and practical DME exam actually tests. (13:00) – The Pay Ceiling Isn't Real: Aircraft mechanics start around $20–25 an hour, but Joshua explains how adding certifications and experience can lead to six-figure, even C-suite, aviation careers. (15:00) – The 700,000 Mechanic Shortage: Why the U.S. government doesn't classify A&P as a skilled trade, and how that gap leaves students facing $40,000–$70,000 in school costs without the funding help other trades get. (17:00) – Not Rocket Science: An A&P license qualifies mechanics to legally work on Falcon 9, Artemis, and Blue Origin spacecraft — no advanced degree required. (19:00) – Mentorship That Pays It Forward: What separates a mentor worth going back to from one you avoid, and how Joshua's own mentors shaped his career. Key Takeaways Integrity is the defining trait of an aircraft mechanic — the job has zero tolerance for "I'll fix it later" because there's no pulling over once you're in the air. Getting started in aircraft maintenance typically means an 18-month A&P program followed by FAA oral and practical testing, with entry-level pay around $20–25 an hour and no real ceiling on where the career can lead. The aviation industry needs over 700,000 new mechanics in the next 15–20 years, and the shortage is made worse because A&P isn't federally recognized as a skilled trade — cutting students off from funding help for their $40,000–$70,000 schooling. You don't need to be a rocket scientist to work on a rocket — an A&P license is the same certification that qualifies mechanics to legally maintain Falcon 9, Artemis, and Blue Origin spacecraft. About the Guest Joshua Borel is the Director of Maintenance at Chennault Aviation in Conroe, Texas, where he oversees maintenance across a Part 61 flight school, a Part 135 charter operation, and a Part 147 A&P training academy. He got his start in the Air Force as a C-5 crew chief before earning his A&P license and working his way up through the ranks at Chennault, where he's spent the last eight years. Joshua now coaches Chennault's aviation maintenance competition team — the same competition he competed in as a student — and is helping lead efforts to close the industry's growing workforce shortage through expanded scholarship access and new flight and maintenance school locations. Keywords aircraft mechanic, A&P mechanic, aircraft maintenance technician, airframe and powerplant, aviation maintenance career, A&P school, FAA certification, aircraft mechanic salary, aviation workforce shortage, skilled trades career, aviation career pathway, avionics, general aviation, Piper aircraft, aerospace careers, Joshua Borel, Chennault Aviation, Chennault Aviation Academy, 69th DRS Flying Tigers, Boeing, SpaceX RESOURCE LINKS Chennault Aviation Website: https://caacxo.com/ 69th DRS Flying Tigers Scholarships: https://69thdrsscholarships.org/ SUPPORT THE SHOW If you found value in this episode, please leave a review on Apple Podcasts and share it with someone who needs to hear it. Your support helps us keep telling the stories of the skilled trades.

Aircraft maintenance apprentice Miyah Spade of Canadian Helicopters breaks down what it really takes to keep planes and helicopters safely in the air — and why almost nobody knows this trade exists. Miyah just walked off the floor of an international aerospace maintenance skills competition in Orlando, where her team was the only one to fully complete their event — removing and reinstalling a 150-pound aircraft slide under a strict manual, timed, and inspected to the letter. She talks about what it takes to hold that much information under pressure, and introduces the "Dirty Dozen" — the twelve human factors, like distraction, pressure, and complacency, that aviation maintenance crews are trained to watch for on every real job, not just in competition. Miyah is an aircraft maintenance apprentice studying at Centennial College and working with Canadian Helicopters. She didn't grow up wrenching on dirt bikes or cars — she found her way in through a high school welding and auto shop class, then chose aircraft maintenance over auto body repair because, in her words, "it has a nice ring to it." Since then she's worked on everything from small Cessnas and Pipers to airliners and helicopters, including hands-on time in an overhaul shop tearing apart a helicopter's main rotor head after a real accident. If you're weighing a trade you've never heard of, wondering how to break into aviation without a four-year degree, or trying to figure out how to stand out when resumes get lost in a pile, this conversation is for you. IN THIS EPISODE (00:00) – Cold Open: A "Dirty Dozen" teaser and a first look at Miyah Spade, aircraft maintenance apprentice at Canadian Helicopters. (01:07) – Only Team to Finish: Recapping the skills competition event Miyah just completed — removing and reinstalling a 150-pound aircraft slide under strict, line-by-line inspection. (02:57) – The Dirty Dozen: The twelve human factors — pressure, distraction, complacency — that aviation maintenance crews are trained to watch for every time they sign off on a real aircraft. (03:48) – From Welding to Wings: How a high school auto shop and welding class led Miyah away from cars and into aircraft maintenance. (07:09) – Choosing Helicopters: Why Miyah picked helicopters over big airliners — camping in the bush under a tarp, and landing a job with Canadian Helicopters. (13:30) – Like a Detective: Tearing apart a helicopter's main rotor head after a real accident, and why talking to people beats sending resumes when breaking into the trade. Key Takeaways Aircraft maintenance is a skilled trade almost nobody knows about, even though every flight's safety depends on the mechanics working behind the scenes, not just the pilot. Aviation safety culture is built around the "Dirty Dozen" — pressure, distraction, and complacency are treated as real, named threats, not just workplace buzzwords. You don't need a childhood spent under the hood of a car to succeed in this trade — Miyah came from art and a single high school shop class, not a family of mechanics. Networking beats resumes in aircraft maintenance hiring — cold applications get lost in the pile, but a phone call or a walk-in conversation with a director of maintenance can open doors a resume never will. About the Guest Miyah Spade is an aircraft maintenance apprentice studying at Centennial College and working with Canadian Helicopters. Across her apprenticeship she's worked on small training aircraft, airliners, and helicopters, and spent a summer in Canadian Helicopters' overhaul shop and technical records department getting exposure to nearly every side of the operation. She competed at an international aerospace maintenance skills competition, was part of the only team to fully complete her event, and now advocates for getting more trade exposure in front of students who don't know aircraft maintenance is even an option. Keywords aircraft maintenance technician, aircraft maintenance engineer, helicopter mechanic, aviation maintenance apprentice, AME apprenticeship, aviation maintenance career, skilled trades in aviation, aircraft mechanic training, Centennial College aviation program, Miyah Spade, Canadian Helicopters, Aerospace Maintenance Competition, women in skilled trades, Sikorsky helicopters RESOURCE LINKS Miyah Spade on LinkedIn: https://ca.linkedin.com/in/miyahspade Canadian Helicopters Website: https://www.canadianhelicopters.com/ SUPPORT THE SHOW If you found value in this episode, please leave a review on Apple Podcasts and share it with someone who needs to hear it. Your support helps us keep telling the stories of the skilled trades.

Jason Altmire and Riley Burr, co-authors of Trade Up, break down why the skilled trades pipeline is broken — and the fix isn't just more people, it's better retention. The math doesn't work: the number of Americans over 65 grows 3% every year while the under-18 population shrinks 0.2% annually, and there are already 15% fewer kids in kindergarten than there are high school seniors. That gap keeps widening until at least 2041. At the exact same time, record numbers of college graduates can't find jobs while record numbers of employers can't fill open trades roles — a paradox Jason and Riley unpack in detail, alongside a catch-22 most people never talk about: trade school graduates being locked out of entry-level jobs because employers demand three to five years of experience they have no way to get. Jason Altmire is President and CEO of Career Education Colleges and Universities (CECU), the national trade association for private postsecondary career schools, and a former three-term member of the U.S. House of Representatives. Riley Burr is Executive Director of the CECU Research Foundation and VP of Policy and Research at CECU, with a background authoring federal workforce and education reports. Together they wrote Trade Up: Why the Future Belongs to Skilled Trades and How Career Education is Transforming the Workforce — a data-driven look at the "Toolbelt Generation" and the systems failing to connect willing workers to open jobs. This episode is for parents trying to guide a kid toward a real career path, Gen Z workers weighing trade school against a four-year degree, employers struggling with 90-day attrition, and anyone who wants the actual data behind the skilled trades shortage instead of the headlines. IN THIS EPISODE (00:00) – The impossible math: Jason and Riley explain why an aging population and a shrinking youth pipeline make the skilled trades shortage a demographic problem, not just a recruiting problem. (08:00) – The zero-experience catch-22: why trade school graduates with the right soft skills keep getting rejected for lacking three to five years of experience, and what "qualified applicant" actually means to employers. (16:00) – Broken pipelines: guidance counselors who only know how to advise for college, a state charter trade school with a random lottery, and why parents don't know how to steer kids toward the trades even when they want to. (26:00) – Women in welding and the power of visibility: why only 5% of the skilled trades workforce is women, but 32 of the top 50 welding accounts on Instagram are run by women — and what that means for recruitment. (36:00) – Data centers, AI, and job security: why Microsoft's research shows blue-collar trades have the lowest task-replacement risk from AI, and why data center construction is reshaping pay and poaching in the trades. (46:00) – Mentorship builds the tradesperson: why most attrition happens in the first 90 days, and why "apprenticeship teaches the trade, mentorship builds the tradesperson." Key Takeaways The skilled trades shortage is a demographic math problem first: the population over 65 grows 3% a year, the population under 18 shrinks 0.2% a year, and that gap keeps widening until at least 2041. Many employers create their own shortage by demanding three to five years of experience from trade school graduates, locking out qualified candidates in a catch-22 they can't work their way out of. Retention lives or dies in the first 90 days on the job, and mentorship — not just apprenticeship — is the single biggest factor tradespeople point to when asked what changed their career trajectory. AI poses far less risk to skilled trades work than to white-collar jobs — Microsoft's task-replacement research shows blue-collar roles have the lowest automation exposure of any job category tracked. About the Guest Dr. Jason Altmire is President and CEO of Career Education Colleges and Universities (CECU), the national trade association representing private postsecondary career schools. He previously served three terms in the U.S. House of Representatives (2007–2013) and has led senior roles in the hospital and health insurance industries. Since joining CECU in 2020, he has grown the association's membership, revenue, and media reach, including launching CECU's research foundation. Riley Burr is Executive Director of the CECU Research Foundation and Vice President of Policy and Research at CECU. She previously served as lead author and contributor on federal workforce reports for the National Center for Education Statistics, with research focused on bridging the skills gap and expanding the role of trade schools. Jason and Riley co-authored Trade Up, drawing on that research to map out how career education is transforming the American workforce. Keywords skilled trades workforce shortage, trades pipeline crisis, skilled trades career pathways, trade school vs college, registered apprenticeships, career and technical education, HVAC career, electrician apprenticeship, welding career, plumbing trade, aviation maintenance technician, women in the trades, Gen Z workforce, Toolbelt Generation, mentorship in the trades, workforce retention, AI and blue collar jobs, data center construction jobs, Jason Altmire, Riley Burr, Trade Up book, Career Education Colleges and Universities, CECU Research Foundation, Andrew Brown, The Lost Art of the Skilled Trades RESOURCE LINKS Jason Altmire on LinkedIn: https://www.linkedin.com/in/jasonaltmire/ Riley Burr on LinkedIn: https://www.linkedin.com/in/rileyburr/ Trade Up (book): https://tradeupbook.com/ Career Education Colleges and Universities (CECU): https://career.org SUPPORT THE SHOW If you found value in this episode, please leave a review on Apple Podcasts and share it with someone who needs to hear it. Your support helps us keep telling the stories of the skilled trades.

The welder shortage has never improved in 30 years. Kris Scherm of ESAB explains why — and what it will take to fix the pipeline. When Kris Scherm entered the welding industry in the nineties, the American Welding Society reported a 150,000 welder shortage. Three decades later, that number is projected at 320,500 by 2029 — and it has never once gotten smaller. With the average shipbuilder now in their late 50s, the pipeline problem is about to get a whole lot worse before it gets better. Kris Scherm is a 30-year veteran of the welding industry and Global Product and Business Director for Light Industrial Plasma at ESAB — one of the world's leading welding and cutting companies. He's worked at the Bay Bridge, SpaceX facilities, Ford manufacturing plants, Newport News Shipbuilding, and dozens of facilities across North America. This conversation was recorded live at ESAB in Denton, Texas. This episode is for anyone who works in the skilled trades, leads a manufacturing or welding operation, or is trying to figure out how to attract the next generation to a career with their hands. Kris breaks down the workforce crisis, the Blue Collar Tour bringing welding to high schools, and why — once you realize how much welding holds the world together — you'll never walk anywhere the same way again. IN THIS EPISODE (00:00) – Introduction: Andrew and Kris open live from ESAB in Denton, Texas, where Kris shares how a Norwegian grandfather who built PT boats in WWII set him on a lifelong path in the trades. (00:04) – Why Welding Captures You: Kris explains what makes welding unlike any other trade — and why "if you can weld, you're a demigod" who can join metal in ways no hammer and nail ever could. (00:09) – The 300,000 Welder Shortage: The AWS shortage number has never improved in 30 years. Kris breaks down what's driving it, why AI won't save us, and what happens when an entire generation of welders ages out at once. (00:14) – The Blue Collar Tour: Western Welding Academy is taking welding on the road to high schools across the country — and ESAB is alongside them. Kris describes what happens when a kid sees a live weld for the first time. (00:19) – Mentorship and Giving Back: Kris gets personal about why mentorship matters — and why the operator who's run that machine for 10 years knows more than any outside expert walking in the door. (00:25) – The Wildest Problem-Solving Story: A mystery that warrantied two power supplies, stumped a team for days, and was finally cracked by a cigarette break and a string of passing cars. Key Takeaways The welder shortage has existed for over 30 years and has never improved — the AWS projects a shortage of 320,500 welders by 2029 in the U.S. alone; globally, the gap is in the millions. Welding is a technology that touches everything from the Bay Bridge to smartphones to aircraft carriers — and once you start seeing welds everywhere, you can't stop. AI is not going to replace the welder: someone still has to perform the weld, spec the process, and solve the problem on the floor — and that requires a human with hard-won skills. The most valuable expert on any production line isn't the outside consultant — it's the operator who's been running that machine every day and knows every sound it makes. About the Guest Kris Scherm is the Global Product and Business Director for Light Industrial Plasma and Engine Driven Welders at ESAB, one of the world's leading manufacturers of welding and cutting equipment. With 30 years in the welding industry, Kris has worked on-site at some of the most impressive manufacturing facilities in the world — from the Bay Bridge project and SpaceX to Newport News Shipbuilding, where the U.S. Navy's aircraft carriers are built. Kris's work takes him across the globe to help manufacturers improve productivity, reduce costs, and introduce the next generation to the craft of welding. He is an active supporter of the Blue Collar Tour and Western Welding Academy's mission to bring hands-on welding experiences to students across the country. Keywords welder shortage, welding career, skilled trades workforce, plasma cutting, welding jobs, workforce development, blue collar careers, trade careers, Gen Z in trades, apprenticeship, manufacturing jobs, shipbuilding, CNC plasma cutting, ESAB, Kris Scherm, American Welding Society, AWS, Western Welding Academy, Blue Collar Tour, Andrew Brown, Lost Art of the Skilled Trades, welding industry, industrial trades RESOURCE LINKS Kris Scherm on LinkedIn: https://www.linkedin.com/in/krisscherm/ ESAB Website: https://www.esab.com American Welding Society Workforce Data: https://www.weldingworkforcedata.com Western Welding Academy: https://westernweldingacademy.com SUPPORT THE SHOW If you found value in this episode, please leave a review on Apple Podcasts and share it with someone who needs to hear it. Your support helps us keep telling the stories of the skilled trades.
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