Advanced Manufacturing Now

Kevin Kerrigan, senior VP in the automotive office at the Michigan Economic Development Corp., discusses how MEDC is helping Industry 4.0 gain traction in Michigan. He gets into how Michigan supports Automation Alley, which works to demystify new technology for smaller manufacturers, as well as LIFT and IACMI. The crux of the smart factory is being able to make, better, faster decisions, he notes as he describes the value the Industrial Internet of Things (IIoT) brings to Michigan factories. Adoption is "ultimately a matter of who wins," he adds. "And I think Michigan is in a very good place right now to do that."

SME CEO and Executive Director Sandi Bouckley on day one of IMTS. Among the topics: the future of manufacturing is increasingly digital; workforce development and training as a cultural imperative; and attracting and training the next generation in manufacturing.

Dean Phillips, founder and owner of Longevity Industries, an International Director for SME, and a Production Enhancement Engineer at LINK Systems, dives into how artificial intelligence (AI) and computer programs like Watson will help manufacturers achieve five-year goals. Watson, he notes, is helping manufacturers avoid the "garbage in, garbage out" phenomena that happens when people ask the wrong questions. He also describes standout opportunities for AI program applications. "We're trying to close the loop" with Big Data—without involving people all the time, he says. Less than 40 percent of U.S. manufactures in the U.S. have closed the loop, he said. And he weighs in on the workforce skills gap, the IIoT, system integration and predictive maintenance.

Inside today's machine shops, having 5-axis capability is no longer a luxury; it's a must-have. To price parts competitively, and to make a good profit, shops need to have the efficiencies 5-axis provides. Many shops are planning to make this move, so Advanced Manufacturing Now engaged Errol Burrell and Wade Anderson, product specialists at Okuma America, to discuss exactly how to make the transition from 3-axis to 5-axis machining in a painless way. In a highly entertaining exchange—it even includes a dance metaphor—they look at how 5-axis machining has evolved from a machine tool user's perspective and describe the pulse of the marketplace today. They go into detail on what kind of ROI shops can expect. And they review some of the reasons shops are moving up to 5-axis.

Eyeing what he says will soon become the world's largest workforce, "Motoring Africa" author Edward Hightower details how manufacturers can more profitably serve the growing African market by producing in six countries: South Africa, Morocco, Kenya, Ghana, Ethiopia, and Nigeria.

Manufacturers are living more on the edge these days—as in "edge computing" and "intelligence at the edge." In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Diego Tamburini, Principal Industry Lead – Manufacturing Industry Experiences for the Cloud + Enterprise Division of Microsoft, about the definitions of edge computing and intelligence at the edge, why manufacturers need intelligence at the edge, the technologies involved, and the connection between these concepts and "smart manufacturing."

Manufacturers around the world are struggling to combat $50 billion of unplanned downtime per year. And so 5ME wants to give them the data "at their fingertips" needed for continuous improvement programs. The software 5ME is promoting for this is called Freedom. 5ME Executive Vice President Jeff Price gives a scenario of how a company can use Freedom, which he said is appropriate for anyone—"from the shop floor to the top floor." And he explains how companies can use the software with new or legacy equipment. Some customers are increasing their OEE by 20%. And along with that, some are taking days of finished goods out—saving millions of dollars.

There are many aspects of smart manufacturing that are evolving quickly, and simulation is one of them. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Christopher Parker, NCSIMUL Applications Engineer for SPRING Technologies, about the role of machine simulation and the role it plays in manufacturing, the industries where simulation is vital, and what the future of simulation looks like.

On the rare occasion that Manufacturing Engineering Editor Emeritus Jim Sawyer thinks about the intersection of insurance and manufacturing, it is usually in terms of fire, theft, personal injury and the like. However, in this conversation with Mike Domingos, VP of national corporate strategy and distribution at Prudential Financial, he learns of other challenges impacting people's financial wellness and how that impacts the manufacturing industry. Domingos explains what tools and programs are available to help people and organizations with these challenges. He also reveals what developments are in the pipeline to support financial wellness for both individuals and manufacturers.

Additive manufacturing has made tremendous strides in recent years and has advantages over traditional manufacturing processes in many applications. However, AM still faces significant barriers. In this podcast, Alan Rooks, Editor in Chief of Manufacturing Engineering magazine, talks with Matt Wise, CEO of Fisher Unitech about AM's current and future role in manufacturing, including innovative new applications.