After months of revisions, Dan thinks he’s got his shape. But he’s been working on this for so long, he’s not sure he knows what’s good anymore. So he brings in an all-star panel of taste testers, including Sohla El-Waylly, Francis Lam, Dorie Greenspan, Christopher Kimball, Claire Saffitz, Jet Tila, and Bill Nye the Science Guy. Then J. Kenji López-Alt, Justin Warner, and Samin Nosrat help Dan pick a name for his shape before, finally, it’s production day!

The shape is on sale right now! Get it at Sfoglini, and use promo code SPORKFUL for 15% off your whole order.

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Transcript available at www.sporkful.com.

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The first test batch of Dan’s pasta rolls off the presses, but problems crop up almost immediately. In order to save his shape, Dan has to make some big decisions that come with a high price tag. Then just as things start coming together, a die redesign goes very wrong.

Want to see photos and videos from Dan’s journey? Follow The Sporkful on Instagram! //

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Transcript available at www.sporkful.com.

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Dan dusts himself off and goes on the hunt for a pasta company to partner with. Plus, he edges closer to a design for his shape. But the real challenge is convincing pasta industry insiders to take him seriously.

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Dan seeks inspiration for the design of his new pasta shape, a process that includes an epic pasta tasting and a chat with an architect who points him to a very radical concept. But after a meeting with a pasta maker, Dan learns exactly how much these big ideas will cost him.

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Spaghetti doesn’t hold sauce. Angel hair goes from zero to mush. Wagon wheels are gimmicks. These are just a few of Dan’s many frustrations with classic pasta shapes. Three years ago he set out to do better when he embarked on a quest to invent a new pasta shape, actually get it made, and actually sell it. And things have not gone as planned. Starting today, we’re telling the story of Dan’s quest in a five-part series; part 2 is also up now. Will the world have a new pasta shape? Or will Dan’s dreams fall as flat as an overcooked rigatoni?

Want to see photos and videos from Dan’s journey? Follow The Sporkful on Instagram!

//

Get 500+ more great Sporkful episodes from our catalog and lots of other Stitcher goodness when you sign up for Stitcher Premium: www.StitcherPremium.com/Sporkful (promo code: SPORKFUL).

Transcript available at www.sporkful.com.

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For the last three years, Dan has been on a quest to invent a new pasta shape, actually get it made, and actually sell it. And things have not gone as planned. Starting this Monday, March 1, we’re telling the story of this quest in a five-part series.//

Get 500+ more great Sporkful episodes from our catalog and lots of other Stitcher goodness when you sign up for Stitcher Premium: www.StitcherPremium.com/Sporkful (promo code: SPORKFUL).

Transcript available at www.sporkful.com.

Hosted by Simplecast, an AdsWizz company. See pcm.adswizz.com for information about our collection and use of personal data for advertising.