The TechEd Podcast

Where Art Meets Engineering: How Creativity Fuels Precision in Swiss Machining - George Media, VP of Operations at Tsugami America


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Is creativity the most underrated skill in machining?

This week, Matt dives deep into the world of Swiss machining with George Media, Vice President of Operations for Tsugami America. They explore how this innovative machining method, originally designed for crafting intricate watch parts, has evolved into a versatile tool for manufacturing precision components in medical, aerospace, and beyond. George shares insights on the role of creativity, the growing demand for Swiss machining expertise, and how technical education programs can adapt to meet industry needs.

Listen to learn:

  • The surprising role of creativity in this highly-technical, precise, logical industry
  • The mission behind the machine: why knowing a part's purpose can incentivize higher-quality workmanship
  • The skills no machinist can ever life without - even in a high-tech, AI-driven world
  • Where CNC education is falling short - and how to bring programs into 2025 and beyond

Quotable Moments:

"If you get into medical or aerospace, it's kind of interesting that you're making a part for the fuel systems, or you're making a part that's going to be in the human body somewhere, and I think that helps add a little bit more pride into your workmanship. If you understand what the part is used for, you can make better decisions on how to machine it.

"I think every good machinist is very creative person. They think differently. They think outside the box. On a Swiss machine, you can take that creativity and really flourish with it."

3 Big Takeaways from this Episode:

1. Creativity is a Crucial Competency in Modern Machining
The misconception that machining is purely technical is outdated; creativity is at the heart of solving manufacturing challenges. George Media highlights how machinists can program Swiss machines in multiple ways, tailoring tool paths and processes to optimize outcomes. This creative mindset not only improves efficiency but also makes machining a fulfilling and dynamic career for problem-solvers.

2. Swiss Machining Opens Doors to High-Demand, High-Earning Careers
Swiss machining is a specialized skill with increasing demand across industries like aerospace, medical, and automotive manufacturing. George notes that skilled professionals in this field can earn between $75,000 and $125,000 annually, with even greater potential in leadership roles. Despite the high-tech nature of the work, mastering the basics, like longhand programming, is key to advancing in this lucrative trade.

3. Technical Education Must Adapt to Industry’s Growing Needs
Technical education programs are moving beyond basic machining to include advanced methods like Swiss machining, which offers students a competitive edge. George emphasizes the importance of teaching not just the mechanics but also the why behind manufacturing processes, helping students connect their work to real-world applications. With transferable skills and growing opportunities, these programs prepare learners for lifelong success in manufacturing.

Resources in this Episode:
To learn more about Tsugami America, visit: tsugamiamerica.com

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The TechEd PodcastBy Matt Kirchner

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