Real Science Exchange-Dairy

Balchem’s Bourbon & Brainiacs event took place at the Frazier History Museum during the 2025 ADSA annual meetings in Louisville, Kentucky. This bonus episode takes a deep dive into bourbon tasting!

After introductions, Steve leads off in his role as the bourbon steward and describes the two bourbons and a rye whiskey for the tasting. (2:14)

Steve gives some instructions on the best way to taste bourbon like an expert, including determining your dominant nostril, the “Kentucky Chew,” the “Kentucky Hug,” and moving from lowest to highest proof. (4:48)

Steve leads the guests through tasting Buffalo Trace and Maker’s Mark 46 bourbons and Angel’s Envy rye whiskey. The panel discusses their impressions and talks about mash bills, crop variation and the health of the bourbon business.  (7:00)

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In the Real Science Exchange Legacy Series, we celebrate the pioneers who have shaped the dairy industry. In this episode, we honor Dr. Charlie Staples, a distinguished professor at the University of Florida, whose groundbreaking work in dairy nutrition and mentorship touched countless lives. From his 35 years of research mentoring 23 graduate students to earning the American Dairy Science Association's Fellow Award, Dr. Staple's legacy continues to inspire. Join us as we explore his contributions and enduring impact on our industry.

Guests introduce themselves and how they knew Dr. Staples. (1:05)

Dr. Grummer shares when he and Dr. Staples were applying and interviewing for university jobs in the same pool, and how they eventually landed jobs at universities where the other was not in the pool. (7:22)

Drs. Santos, Grummer and Zenobi share about Dr. Staples’ early life, his undergraduate and graduate career, and his family and faith. (10:42)

Dr. Staples took a sabbatical at the University of Wisconsin in Dr. Grummer’s lab. He shares a story about taking Charlie smelt fishing, where the tradition is the newbie has to bite the head off a smelt. (18:04)

Dr. Zenobi and Dr. Santos talk about Dr. Staples as a teacher and mentor, giving examples of his caring nature and thorough teaching style. (22:30)

Dr. Grummer and Dr. Santos give a broad overview of Dr. Staples’ research career, including pioneering work in nutrition-reproduction interactions, fat supplementation and the separation of the energy effect and the fatty acid effect on reproductive performance, heat stress and choline supplementation. All panelists emphasized the collaborative and interdisciplinary nature of Dr. Staples’ work. (27:52)

Dr. Grummer shares about the fatty acid research he and Dr. Staples collaborated on during Charlie’s sabbatical, as well as the choline research he worked on with Dr. Staples when Dr. Grummer worked for Balchem. The panelists talk about how Dr. Staples was not afraid to reach out to experts in other areas of expertise to ask questions and how thorough he was in literature searches. They talk about a symposium paper he presented summarizing 30-plus years of choline research. (36:12)

The panelists talk more about the legacy Dr. Staples left behind - he was unassuming, humble, kind, collaborative and a man of principles. (44:14)

Panelists share their take-home thoughts about Dr. Staples’ dedication to dairy science, mentorship and innovation. (54:51)

The University of Florida established the Charles R. Staples Lecture Endowment to support the Charles R. Staples Lectureship Series. Each year, an invited speaker gives a seminar and meets with graduate students. If you'd like to support the endowment, you can do so by visiting the UF/IFAS Animal Sciences giving web page: https://give.ifas.ufl.edu/animal-sciences-giving/

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Dr. Hristov gave a webinar titled “Histidine: a limiting amino acid for dairy cows” on March 4, 2025, and joins the podcast in this episode for a deeper dive into the topic. 

Panelists introduce themselves and give some background on their interest in histidine (00:52)

Dr. Hristov gives an overview of his webinar presentation, touching on some of the first research projects that showed lower protein diets resulted in no change in plasma methionine, but a decrease in plasma histidine. When dietary protein decreases, the cow relies more on microbial protein to meet her needs. Histidine content is about 20% less than methionine content in microbial protein. He also notes there are some short-term reserves of histidine in the body, so short-term studies may not show a histidine deficiency when indeed there is one. (7:08)

Matt gives some perspective as a consulting nutritionist about the importance of histidine in diet formulation for his clientele. He agrees with Dr. Hristov about the higher requirement for histidine compared to methionine, and he generally formulates diets with 1.1 times more histidine than methionine. (12:38)

The panelists share their experiences with the responses observed from providing additional histidine to lactating cows, including milk and component yields and changes in dry matter intake and body condition. They also talk about how muscle loss can mask a histidine deficiency in the short term. (15:43)

The panelists discuss the challenges in determining histidine requirements and finding reliable sources of highly bioavailable histidine. (24:04)

Why is rumen-protected histidine not commercially available? Clay explains it is due to the high cost of histidine. There are no feed-grade sources, and using human-grade sources is cost-prohibitive. Dr. Hristov notes swine nutritionists are starting to pay more attention to histidine, which might bring the cost down if demand increases. Matt notes aquaculture is also interested in histidine. (33:58)

Matt comments that increasing fat content can be problematic for cheese plants. He sees increasing milk protein yield may be the next frontier of dairy nutrition and histidine might play an important role. The panel discusses the role milk pricing has played in the increased fat content. (37:32)

The panel discusses what other amino acids might be important in dairy nutrition as research continues. They also touch on methane mitigation and reducing methane intensity per unit of milk. (43:45)

Panelists share their take-home thoughts. (54:31)

View Dr. Hristov’s webinar on this subject by visiting https://balchem.com/anh/podcasts-webinars/histidine-a-limiting-amino-acid-for-dairy-cows-2/

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Dr. Cantor gives an overview of her presentation at the conference, focusing on data from accelerometers and robotic feeders to predict calf sickness. While the correlations are there and we know calves change activity, behavior and feeding behavior before they get sick, there is more work to be done before the technology is ready for wide implementation. When data from both accelerometers and robotic feeders were used, Dr. Cantor’s group was able to find respiratory disease with a 96% accuracy six days before clinical symptoms. (2:36)

Dr. James and Dr. Cantor discuss the use of robotic feeders in the industry and the under-utilization of data collected by the feeders. Dr. James shares observations from a farm he works with about heifers coming in to the milking herd who were raised on robotic feeders compared to those raised in calf hutches. (6:15)

The panel discusses the accuracy, specificity and sensitivity of the predictions from monitoring technologies. They also touch on challenges around deciding what parameters to use to classify an animal experiencing the onset of clinical disease and how that will vary depending on the disease. They go on to share their experiences with training algorithms and how computer scientists have different goals than animal scientists with this type of technology. (11:17)

Dr. James talks about how data collection and using data can be a hard sell on some calf ranches. The panel talks about some of the challenges they have seen with adoption of technology and recordkeeping on dairies of various sizes. (28:30)

Dr. Giordano gives an overview of his presentation on using monitoring technology in fresh cows to predict disease. His group has worked with wearable sensors that monitor rumination time and physical activity. More recently, sensor companies have added eating behavior and body temperature. Variations in these parameters create a health alert to check on that particular animal. (39:08)

He goes on to describe two extremes in dairy farms. One spends little time and effort on looking for sick cows, while the other puts a lot of time and effort into this task. He discusses how bringing technology to these two types of farms benefits them and what drawbacks there are, along with an economic analysis for each. (43:14)

The panel discusses how implementing monitoring technologies require a change in management. Allowing animals the opportunity to express their natural behavior is critical to success. They also talk about how veterinarians view this technology and the target age for calves to best learn how to use a robotic feeder. (48:54)

Panelists share their take-home thoughts. (57:11)

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Earlier this year, Balchem and Progressive Dairy Magazine partnered to create a new webinar series, The Real Producer Exchange. In this podcast episode, Scott and Walt reflect on the first webinar in the series, where Clare Alderink from Brian Ryzebol Dairy was the featured producer. Walt gives an overview of the premise and setup of the webinar series along with a brief overview of Clare’s background and current operation. Walt and Scott go on to share some excerpts from the webinar. (0:33)

Clare talks about the dairy’s experience incorporating high oleic soybeans into their rations, including pitfalls, growing pains and successes. (2:56)

Ryzebol Dairy uses the AfiCollar feed efficiency tool. Clare talks about how they’re using the data from the collars to make culling and breeding decisions, with an eye toward selecting more efficient cows to produce replacement heifers over time. (9:35)

Clare also shares about things the dairy has tried that didn’t work out so well, including the installation of solar. He notes that more research and discussion should have taken place among the dairy, the developer and the utility.  (16:28)

Scott and Walt invite listeners to the next Real Producer Exchange on Tuesday, August 26 at 11 am EST, featuring Rob Diepersloot, a seventh generation dairy farmer and founder of WonderCow Nutrition, a colostrum-based wellness company. Topics will include how the family started and manages a consumer colostrum product, and how it impacts the dairy; the many differences in management needs across three locations – two in California and one in Colorado; and the vital role sustainability plays in all aspects of both businesses. (19:57)

To register for the Real Producer Exchange webinar on August 26, visit balchem.com/realscience

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Stan begins with an overview of the dairy checkoff since its inception in 1983. At that time, dairy farmers were producing 139 billion pounds of milk, but only 122 million pounds were being consumed. Dairy promotion has evolved to focus on research and education about nutrition, crisis management and even partnerships with Domino’s, Taco Bell and McDonald’s. (3:02)

Stan and Marty detail some of the national and regional partnerships around dairy menu options. Walt notes that the grilled cheese burrito from Taco Bell is one of his son’s favorite fast food meals. The panel discusses some of the strategy behind the Taco Bell partnership as well as marketing to Gen Z consumers about how dairy fits into mind and body wellness. (6:39)

Walt comments the checkoff has done and is continuing to do a great job of being future-ready. He remembers a few years ago hearing about the gaming generation and partnerships with Mr. Beast and YouTube and embedding cows in Minecraft, and now his sons are playing Minecraft and gaming and are on YouTube. (13:43)

Stan notes in 1995, exports were at 3%. That has now increased to 16-17%. Marty gives some examples of partnerships with the Dallas Cowboys and HEB stores in Mexico to promote dairy. (16:09)

The panel discusses the US investments in processing, the “Dairy Renaissance”, research into dairy-as-medicine, and continued product innovations to meet consumer demands. (23:24)

Marty and Stan detail the agreement between the Dairy Checkoff and Mayo Clinic investigating the role of whole milk foods in treating and preventing cardiovascular and metabolic disease. (34:04)

Panelists share their take-home thoughts. (37:51)

You can find more information about the dairy checkoff at https://www.dairycheckoff.com/

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Mike gives an overview of his three presentations at the conference regarding heifer supply. The panel discusses how the industry went from too many heifers to not enough heifers. (3:46)

Clay asks Dan about his breeding philosophy from a semen standpoint right now as a purebred Holstein breeder. He suggests skating to where the puck’s going versus where it’s been, and focusing on yield and protein after such a large emphasis on fat. He also emphasizes health traits, particularly because the industry needs cows to last longer due to low heifer supply. Mike notes that this can have negative impacts, including lower milk yield, more chronic mastitis, and perhaps elongating the generation interval of genetic gain. He shares that while huge strides have been made in genetic improvement for yield and components, we have gone backwards a bit on disease resistance and fertility in the last five years or so. Tom suggests that it just ups the ante on management, especially with an older milking herd. (10:55)

The panel talks about sexed semen (beef and dairy both) and IVF/embryo transfer. (14:49)

Mike details some research in Holstein herds that decreased their replacement rate and number of heifers calving from 2020-2022 (surplus herds) compared to 2023-2024 (short herds). Short herds kept cows 25 days longer in milk, but the net impact was an average of seven pounds less milk per day over the last 30 days prior to culling. He also noted an increase in chronic mastitis in the short herds.  (20:18)

Mike describes his presentation regarding the heifer completion rate: once a heifer is born alive, what’s the expected percent of heifers remaining at first calving? Many producers have a false high assumption of this number, around 90%. In 65 herds Mike analyzed in the last year, the median completion rate was 76%. He details the different life stages during which losses occurred, along with management considerations to reduce these impacts. Dan shares his perspectives on the heifer completion rate. (24:11)

The panel discusses a variety of topics around heifer supply, including whether heifers are entering the herd at a younger age to compensate for low inventories, appropriate heifer size at calving, optimal age at first calving, and just how short the supply of heifers is.  (29:01)

Panelists share their take-home thoughts. (38:35)

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Dr. Lock begins with an overview of his presentation, discussing nutrition and genomics impacts on the speed of progress in milk fat production. He also talks about historic differences in milk fat production in Europe compared to the US. With the reduction in generation interval that genomics provides, a more complete understanding of rumen and mammary metabolism will continue to be imperative. How do we supply the nutrients she needs to meet her genetic potential? (3:34)

Can we feed too much 16:0? The panel discusses how palmitic and other fatty acids are incorporated into milk fat. They emphasize that no matter what, milk fat will remain a liquid at body temperature, so that does provide some limitations. Processors can alter their protocols to account for increased palmitic acid in milk fat and for increased milk fat in milk overall. (8:35)

There is a gene called DGAT that can explain about 50% of the variation in milk fat content. Dr. Lock discusses some research looking at more vs less favorable DGAT profiles and how feeding palmitic acid interacted with those profiles in milk fat production. (13:04)

The panel discusses whether there is a physiological limit for how much milk fat a cow can produce. Traditionally, when milk yield increased, fat yield decreased, but that is not the current case. We are learning more all the time about altering rations and using new oilseed ingredients like whole cottonseed and high-oleic soybeans. Dr. De Souza emphasizes that understanding de novo fatty acid synthesis is really important to keep pace with genomic progress. (16:08)

Amino acid supplementation has recently been linked with milk fat production, with the assumed mechanism of action being increased mammary gland enzyme synthesis and activity. Dr. Lock describes a study assessing amino acid-fatty acid interactions in fresh cows. The amino acid (metabolizable protein) effect was greater for fat yield than feeding fatty acids, which was interesting. But perhaps more exciting was the effects were additive. Feeding both high metabolizable protein and 2% palmitic:oleic acid blend resulted in 9.5 kg more energy-corrected milk and a carryover effect after supplementation ceased. (22:41)

Dr. Lock summarizes some of his group’s work on using oilseeds in dairy diets.(28:24)

Dr. De Souza and Dr. Lock give some perspective on just how much we have learned about milk components over the last several years. (34:38)

Panelists share their take-home thoughts, including practical advice on increasing milk fat production and what’s on the horizon for fatty acid nutrition research. (37:15)

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Dr. Kononoff begins with some renewable fuels history. Since the renewable fuels standard in 2007, corn production for ethanol has increased to around 50% of the crop going to ethanol production. With the subsequent increase in fuel has come an increase in distillers grains and the industry has learned how to use them to feed cattle better. Later, the government created additional policy for next-stage renewable fuels, which has spurred biodiesel production. Currently, just under 50% of the soybean crop goes to fuel production. Soybean meal availability has increased and costs have decreased over the past few years. Most of the soybean oil is solvent-extracted.   (5:57)

Dr. Lock talks about increased acres of high-oleic soybeans in dairy-soybean crossover states. He summarizes some of the work his group has done on feeding high-oleic roasted whole soybeans as a replacement for soybean meal in the diet, citing the benefits of the oil in the diet as well as increased bypass protein. (15:41)

The panel discusses whether canola meal, which is fairly high in oleic acid, would show similar benefits to feeding whole roasted soybeans. They also talk about how tariffs may or may not impact canola meal and canola oil prices. (24:26)

Over time, the dairy industry has moved away from alfalfa as a protein source and toward soybean meal. The panel discusses the pros and cons of this change. (26:46)

Dr. Kononoff gives his perspective on just how much soybean meal can be fed in dairy cow diets. Nitrogen excretion is an important consideration. He reminds the audience that renewable fuels policy is the reason behind many of the feed ingredient changes we’ve observed in the past 15-20 years, and that policy can change very rapidly. He emphasizes the industry needs to remain nimble and prepared to adapt. The panel also touches on pricing of feed ingredients in different parts of the country and how distillers grains are currently used in dairy diets. (31:08)

Panelists share their take-home thoughts. (40:49)

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This episode was recorded at the 2025 Western Dairy Management Conference in Reno, Nevada.

Dr. DeVries gives an overview of his presentation on the economics of feeding more than one ration to lactating cows, with special consideration for additional costs (beyond increased feed costs) such as delivering additional loads of TMR, labor cost and mixing errors. He notes that producer surveys indicate that simplicity and not making mistakes are reasons given for not feeding an increased number of different rations. The surveys suggest there is some real money to be made if appropriate rations are used. Diminishing marginal returns should also be considered: going from one ration to two will yield the largest gain in income over feed costs, with each additional ration yielding smaller gains. (1:52) 

Dr. Burhans and Dr. Overton discuss some considerations for feeding multiple rations, including environmental impacts, herd size, pen availability, feed costs and milk production impacts. Dr. DeVries emphasizes the costs of feed delivery are a big part of this as well. (9:20)

The panel discusses a spreadsheet that Dr. DeVries presented during his presentation to calculate delivery costs. Dr. Burhans mentions some of the on-farm software gives an assessment of how close the actual ration was to the formulated ration, allowing for adjustments if needed. (16:28)

The panel considers the importance of body condition scores and recording actual data during nutritionist walk-throughs of dairy herds. They also delve into feeding frequency and optimal feed refusals levels. (27:45)

Panelists share their take-home thoughts. (43:08)

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