Endurance Innovation

49 - Velocite Bikes and Venn Wheels Founder Victor Major


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  • 2:00 marketing hype vs marketing honesty
  • 5:30 legitimate Velocite / Venn innovations: filament winding for wheels and AI-assisted design
  • 6:15 the Velocite design process: their aero road bike, the Syn
    • Designed to be fast in real-world use at realistic rider speeds 
    • Specific design towards integrating bottles, resulting in a concave downtube
  • 10:00 carbon fiber composite construction
    • Carbon fibers are only strong in one direction, so fabric orientation in the assembly is supremely important
    • There is quite a bit of variability between products that are are layed up (manufactured) by hand
    • Innovation in carbon fiber construction favours automation where variability is eliminated
  • 14:45 carbon fiber construction using filament winding
    • Here’s a video of filament winding in action
    • Issues with the original wet resin process and transition to a pre-preg manufacturing method
  • 24:45 why doesn’t everyone build rims using the filament winding process?
  • 27:00 on intellectual property and the struggles of enforcement
  • 31:15 the end user benefit of using filament-wound rims 
    • Easier to build up into wheels and trusted by pro wheel builders
    • Rims are completely uniform, so they stay true longer and experience fewer failures
    • Very consistent end product with minimal variance in weight or mechanical properties
  • 38:30 what else can you make using filament winding?
    • Anything tubular: lugged frame members, seatposts, potentially handlebars
    • Making monocoque frames is not possible - yet
    • Possibly non traditional bike frames too like the Ventum or the Cervelo Px series
  • 41:00 the possible future of carbon fiber construction
  • 45:00 AI-assisted rim design: the Venn VAR77 rim
    • First iteration was a rim that was 42mm wide!
    • A 30mm max width version was eventually chosen to be fastest
  • 50:30 a discussion on fork stance width
  • 58:30 the future of AI-assisted design
    • No software exists that can use AI to design a complete bike and rider
    • 3D-printed bikes
  • 63:00 Victor weighs in on rim vs disk

Learn more about Velocite Bikes and Venn Wheels at their websites.

To order a set of custom-built Venn wheels, reach out to Corey of Cognoscenti Cycles.

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Endurance InnovationBy Andrew Buckrell and Michael Liberzon

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